4月27日,中華全(quan)國總(zong)工(gong)會發布關于表彰(zhang)2021年全(quan)國五(wu)一勞動獎(jiang)和全(quan)國工(gong)人先(xian)鋒(feng)號(hao)的決定,安(an)徽(hui)叉車集(ji)團(tuan)核心控(kong)股(gu)子公(gong)司安(an)徽(hui)合(he)力股(gu)份有限公(gong)司橋箱(xiang)事業部數(shu)控(kong)車工(gong)班(ban)榮獲“全(quan)國工(gong)人先(xian)鋒(feng)號(hao)”榮譽。
用工匠精(jing)神 打造(zao)先鋒隊伍
安徽叉車(che)集(ji)團核心控(kong)股(gu)子公司安徽合力股(gu)份(fen)有限公司橋箱(xiang)事業(ye)部數(shu)控(kong)車(che)工(gong)(gong)班成立于2005年,是公司一支重(zhong)要(yao)的骨干生(sheng)產隊伍。班組(zu)現有18人(ren),其中黨員3名、本科5人(ren)、高級工(gong)(gong)人(ren)技師1名、工(gong)(gong)人(ren)技師5名。班組(zu)主要(yao)承擔1-10噸叉車(che)變速箱(xiang)散件(jian)及裝載機(ji)、牽引(yin)車(che)等重(zhong)要(yao)零部件(jian)的車(che)銑加工(gong)(gong),擁有先進(jin)的高精度(du)數(shu)控(kong)加工(gong)(gong)設備和兩條數(shu)控(kong)自動化生(sheng)產線。數(shu)年來,班組(zu)以“創一流工(gong)(gong)作(zuo)業(ye)績”為主題,緊緊圍繞企業(ye)方(fang)針目標,以“實時有效(xiao)、追求(qiu)卓越”的管(guan)理理念,組(zu)織開展各(ge)項工(gong)(gong)作(zuo),成效(xiao)顯著,碩果累累。
該班(ban)組(zu)先后榮(rong)獲(huo)“安(an)徽省優秀(xiu)班(ban)組(zu)”“全(quan)國(guo)女職(zhi)工(gong)建工(gong)立業標兵崗(gang)”“安(an)徽省青(qing)年(nian)文明(ming)號(hao)(hao)(hao)”“全(quan)國(guo)機械(xie)工(gong)業優秀(xiu)質量信得過班(ban)組(zu)”“安(an)徽省模(mo)范(fan)班(ban)組(zu)”“安(an)徽省青(qing)年(nian)安(an)全(quan)示范(fan)崗(gang)”“全(quan)國(guo)青(qing)年(nian)安(an)全(quan)示范(fan)崗(gang)”等(deng)稱(cheng)號(hao)(hao)(hao)。前任(ren)(ren)班(ban)長(chang)董慧榮(rong)獲(huo)“全(quan)國(guo)勞動(dong)模(mo)范(fan)”“全(quan)國(guo)優秀(xiu)班(ban)組(zu)長(chang)”“全(quan)國(guo)技(ji)(ji)術能(neng)手(shou)”“中華技(ji)(ji)能(neng)大(da)獎”“安(an)徽省最美職(zhi)工(gong)”“安(an)徽省江淮杰出工(gong)匠”等(deng)榮(rong)譽,并享受國(guo)務院特殊(shu)津(jin)貼。現任(ren)(ren)班(ban)長(chang)熊麗榮(rong)獲(huo)“安(an)徽省技(ji)(ji)術能(neng)手(shou)”“安(an)徽省五(wu)一(yi)巾幗標兵”稱(cheng)號(hao)(hao)(hao)等(deng)。
樹旗(qi)幟,建設(she)學習型(xing)“先鋒(feng)號(hao)”。班組秉著用(yong)心工(gong)(gong)(gong)作,用(yong)心鉆研的理念,精(jing)益求精(jing),開展“每日(ri)一題(ti)”“崗位練兵(bing)”“導(dao)師帶徒”等活動,利(li)用(yong)起工(gong)(gong)(gong)余(yu)時間組織舉辦“微講(jiang)堂”,選拔技術骨干輪(lun)流為(wei)青(qing)工(gong)(gong)(gong)傳授(shou)經驗,用(yong)多種(zhong)形(xing)式生(sheng)動形(xing)象對(dui)機械加工(gong)(gong)(gong)中出現(xian)(xian)的困難點進行講(jiang)解和(he)指導(dao),努力使成員(yuan)能在短的時間里掌(zhang)握崗位操作技能,組織班組成員(yuan)積極開展“小(xiao)革新(xin)、小(xiao)發明、小(xiao)改(gai)造(zao)、小(xiao)設(she)計、小(xiao)建議”活動,結合現(xian)(xian)場實際(ji),通(tong)過分析、試驗、測(ce)量、論證,設(she)計制作模具(ju)、快速檢具(ju)和(he)方便現(xian)(xian)場作業的工(gong)(gong)(gong)具(ju),提高生(sheng)產效(xiao)率(lv)。
提(ti)(ti)質量,建設攻關型“先鋒(feng)號”。推廣CAXA軟(ruan)件運(yun)用(yong),用(yong)自(zi)動(dong)(dong)編(bian)程代替手工(gong)(gong)編(bian)程,解決數控車削橢圓槽(cao)、圓弧螺紋(wen)和非圓曲線等異(yi)形零件加工(gong)(gong)問題(ti),開展征集“金點子(zi)”活動(dong)(dong),將經典案例、問題(ti)照片(pian),整理歸納(na)輔助(zhu)指導現場作業的(de)《作業手冊》,改變部分(fen)隊員(yuan)(yuan)存在的(de)習慣性陋習,要求自(zi)覺(jue)學習和嚴格遵守,開展多技能(neng)工(gong)(gong)的(de)培(pei)養,切(qie)實提(ti)(ti)升業務(wu)技能(neng)。2019年,公司推進智能(neng)制造(zao)項目(mu),數控車工(gong)(gong)班作為數控自(zi)動(dong)(dong)化項目(mu)的(de)第一(yi)個(ge)試點班組,班長帶(dai)領(ling)班組員(yuan)(yuan)工(gong)(gong)在方案設計、桁架機械手選型、自(zi)動(dong)(dong)化整體集成及生(sheng)產線布局等方面不斷優化創新(xin),五種產品加工(gong)(gong)優化,不僅(jin)破(po)解了(le)技術瓶頸,使(shi)生(sheng)產線提(ti)(ti)前投(tou)入使(shi)用(yong),還使(shi)生(sheng)產效率(lv)提(ti)(ti)高了(le)28%,一(yi)個(ge)工(gong)(gong)人可以同時操作5臺設備(bei)。
謀發展,建(jian)設(she)創新型“先鋒(feng)號”。軸承(cheng)(cheng)架(jia)(jia)是(shi)3t機械變速箱(xiang)中(zhong)重要(yao)零部件(jian),產(chan)(chan)量大,需6道工(gong)(gong)(gong)序(xu),涉及(ji)數控車床(chuang)和(he)磨(mo)床(chuang),產(chan)(chan)品(pin)(pin)(pin)精度(du)高(gao)(gao)(表面粗糙度(du)),在人工(gong)(gong)(gong)裝夾(jia)過程中(zhong)容易出現外徑跳動,容易產(chan)(chan)生(sheng)不合(he)格(ge)品(pin)(pin)(pin),對操(cao)作人員技能要(yao)求(qiu)高(gao)(gao),且人工(gong)(gong)(gong)上下料(liao)勞動強度(du)大,尤其是(shi)磨(mo)床(chuang)工(gong)(gong)(gong)序(xu),當前已經(jing)成(cheng)為生(sheng)產(chan)(chan)瓶頸工(gong)(gong)(gong)序(xu),2020年推(tui)進(jin)軸承(cheng)(cheng)架(jia)(jia)智能制(zhi)造項(xiang)目,班長熊麗(li)將(jiang)軸承(cheng)(cheng)架(jia)(jia)產(chan)(chan)品(pin)(pin)(pin)原(yuan)來的(de)六道工(gong)(gong)(gong)序(xu)改為車、磨(mo)、銑(xian)三道工(gong)(gong)(gong)序(xu)一條生(sheng)產(chan)(chan)線加工(gong)(gong)(gong),實現了(le)少人化自動加工(gong)(gong)(gong),自動化生(sheng)產(chan)(chan)線采用檢測系統實時控制(zhi)產(chan)(chan)品(pin)(pin)(pin)質量,梯形(xing)螺紋(wen)采取螺紋(wen)銑(xian)削加工(gong)(gong)(gong)的(de)新方(fang)法,使(shi)生(sheng)產(chan)(chan)效率提(ti)高(gao)(gao)了(le)42%,提(ti)高(gao)(gao)經(jing)濟效益120萬(wan)。2020年班組共(gong)完(wan)成(cheng)工(gong)(gong)(gong)藝改進(jin)和(he)新產(chan)(chan)品(pin)(pin)(pin)試制(zhi)項(xiang)目達130多項(xiang)。
技術(shu)工人隊(dui)伍(wu)是支撐中國(guo)制造、中國(guo)創造的(de)重(zhong)要力量。安徽合力股(gu)份有限公司橋箱事業部數控(kong)車工班始(shi)終秉承“以(yi)人為本,以(yi)精(jing)品回報社(she)會”的(de)核心價(jia)值觀,大力弘揚勞(lao)(lao)模精(jing)神、勞(lao)(lao)動(dong)精(jing)神、工匠精(jing)神,激勵更(geng)多勞(lao)(lao)動(dong)者(zhe)特別(bie)是青年一代(dai)走技能成才、技能報國(guo)之路,致力于培(pei)養更(geng)多高技能人才和大國(guo)工匠,助力實現高質量發(fa)展。